Control Plan Implementation Training Course
The Control Plan is where quality planning stops being paperwork. Everything upstream, the process flow, the FMEA, the critical characteristics, has to land here as something an operator can follow on a shift: what is measured, how often, by what method, and what happens when it goes out of limits. When the Control Plan is weak, the FMEA was wasted.
In this one-day online course you will learn how to prepare the new Control Plan, what has changed, and how to integrate it with your process flow, your FMEAs, inspection frequency, Poka-Yoke devices, methods of control and reaction plans. The training is built around practical, real-life examples, with individual and group exercises so that participants apply the concepts rather than watch them. Afterwards you will be able to work on Control Plans with your APQP team, design team, production team and quality team.
Learning Outcomes
What You Will Be Able to Do
The Connection
Where the Control Plan Comes From and Where It Goes
Upstream: PFMEA and APQP
The Control Plan is directly linked to the PFMEA and the APQP process. It converts identified process risks and critical characteristics into something controllable.
Downstream: the shop floor
Those risks become production controls, inspection methods, monitoring activities and reaction plans, carried into work instructions, abnormality records and red bin documents.
Why this matters on the day: most Control Plan problems are not Control Plan problems. They are breaks in that chain, where a characteristic identified in the FMEA never reached the operator who could have caught it.
Course Content
What the Day Covers
Taught through practice: individual participation and group exercises throughout, so participants apply the new Control Plan concepts to real cases and can take the approach straight back into their own organisation.
Course Benefits
What You Take Back to Work
Learn and Implement
The new Control Plan understood well enough to build one, not just review one.
Integration With Core Tools
Connected to APQP, PPAP, MSA and the rest of the core tool set.
Integration With Shop Floor Documents
Work instructions, abnormality documents and red bin records tied back to the plan.
Ahead of the Change
Lead your organisation through the new requirements instead of reacting to them.
Able to Train Others
Knowledge solid enough to brief your own teams, which is an edge over competitors.
Customer-Specific Requirements
Control Plans that meet what your customers actually specify.
Choosing
This Course or the Automotive Core Tools Programme?
Automotive Core Tools if
You need the full set: FMEA, SPC, MSA, PPAP and APQP taught together, because your grounding in them is thin or out of date.
This course if
You already work with the core tools and need one day specifically on the new Control Plan: what changed and how to roll it out.
Not sure? Tell our team which core tools your team already uses day to day and we will tell you honestly whether one day is enough.
Who Can Attend
Is This Training Right for You?
Prerequisite: a basic knowledge and understanding of IATF 16949 and exposure to an existing Control Plan. Knowledge of the IATF core tools is an added advantage. This is a one-day course that moves quickly, so without that grounding you will get more from the core tools programme first. Talk to us if you are unsure.
Course Details
How It Runs and What You Receive
New Control Plan Certificate
Participants receive a New Control Plan Certificate, issued as an e-certificate, on successful completion of the course.
Duration and Delivery
A one-day programme available as a virtual session, a public classroom batch or an in-house delivery at your own plant, which suits bringing the APQP, quality and production teams through together.
Why Choose Us
Why Choose Quality Austria Central Asia
Automotive Experience
Working with suppliers across IATF 16949, the core tools and the CQI special process assessments.
Real Examples Throughout
Practical, real-life Control Plans worked through, not a template walkthrough.
Cross-Functional by Design
Built so APQP, design, production and quality people leave aligned on one plan.
Certificate Included
A New Control Plan e-certificate on successful completion.
Globally Connected
Part of the Quality Austria group network with international reach.
FAQ
Frequently Asked Questions
The Control Plan Implementation Training Course is designed to help professionals understand how to develop, implement and integrate Control Plans with automotive core tools such as APQP, PFMEA, PPAP, SPC and MSA to improve process control and product quality.
This course is ideal for quality managers, APQP teams, manufacturing engineers, production supervisors, process engineers, customer representatives and professionals involved in automotive quality management and process improvement activities.
The training covers new Control Plan requirements, Process Flow integration, PFMEA linkage, inspection frequency, Poka-Yoke systems, reaction plans, methods of control, shop floor documentation and practical implementation techniques using real-world examples.
Control Plans help organisations standardise process controls, reduce defects, improve product consistency, support customer-specific requirements and strengthen compliance with IATF 16949 and automotive quality expectations.
A Control Plan is directly linked to PFMEA and APQP processes. It helps convert identified process risks and critical characteristics into actionable production controls, inspection methods, monitoring activities and reaction plans during manufacturing operations.
The training helps professionals improve process control knowledge, enhance problem-solving capabilities, strengthen cross-functional collaboration, support defect prevention and improve customer satisfaction through better quality management practices.
Participants are recommended to have basic knowledge of IATF 16949 requirements, Control Plans and automotive core tools such as APQP, PPAP, PFMEA, SPC and MSA before attending the training.
Ready to Roll Out the New Control Plan?
Talk to our team about the next available batch or in-house delivery at your plant.
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