This course gives participants an overview of AIAG CQI-27, Special Process: Casting System Assessment. Together with internationally recognised quality management system standards and customer-specific requirements, CQI-27 defines the fundamental requirements for a casting management system.
The goal of the Casting System Assessment is the development of a casting management system that provides for continual improvement, with the emphasis on defect prevention and on the reduction of variation and waste in the supply chain. Over two days the programme works through the assessor requirements, the assessment procedure itself and the process requirement tables that apply to the casting operations in use at the site.
Course Objectives
Course Content
Assessment Focus
How the casting process is controlled and kept consistent run to run.
Controls that stop defects occurring rather than catching them later.
Process consistency across shifts, equipment and materials.
Less scrap and rework across foundry and casting operations.
How the assessment is planned, conducted and documented.
Turning assessment findings into lasting improvement.
Note: the process requirement tables worked through in the course follow the casting operations in use at the participating organisation, as set out in the CQI-27 standard.
Who Should Attend
All team members involved in the casting management system would benefit from this programme, including:
Before You Begin
Note: prior assessment experience is helpful but not mandatory. The course works through the assessment procedure and the assessor requirements from the beginning.
Course Details
A two-day programme available as a virtual session, a public classroom batch or an in-house delivery at your own site, worked through in the same sequence an assessor follows on the shop floor.
The course includes practical assessment techniques, audit preparation guidance, process evaluation activities and real-world learning scenarios, so that CQI-27 requirements can be applied effectively.
Why Choose Us
Chosen by automotive suppliers and foundries across sectors.
Trainers with strong automotive special process and auditing expertise.
A practical approach built around real assessment scenarios.
Built around the equipment, controls and records teams actually assess.
Part of the Quality Austria group network with international reach.
FAQ
The CQI-27 Casting System Assessment Training Course is designed to help professionals understand AIAG CQI-27 requirements and conduct effective casting system assessments to improve process control, reduce defects and support continual improvement in foundry and casting operations.
This course is suitable for quality managers, casting engineers, production supervisors, internal auditors, process engineers, manufacturing professionals and individuals involved in casting process management or automotive special process assessments.
The training covers casting system assessment procedures, assessor requirements, process requirement tables, audit methodologies, defect prevention techniques, continual improvement practices and casting management system evaluation methods.
CQI-27 is an AIAG-developed special process assessment standard focused on evaluating and improving casting systems to ensure process consistency, defect prevention, waste reduction and compliance with automotive customer-specific quality requirements.
Casting system assessments help organisations improve product quality, reduce process variation, strengthen manufacturing controls, minimise scrap and rework and enhance operational efficiency across foundry and casting operations.
Yes, the course includes practical assessment techniques, audit preparation guidance, process evaluation activities and real-world learning scenarios to help participants apply CQI-27 requirements effectively.
CQI-27 training helps professionals strengthen expertise in casting process management, special process auditing, automotive quality requirements and continual improvement practices.
Talk to our team about the next available batch or in-house delivery for your organisation.