Automotive

Defects in automotive manufacturing tend to have serious consequences and high costs. The automotive industry is trying very strictly regulated and extremely high-quality requirements for all suppliers to prevent this risk. QACA provides automotive inspections for retail and business customers that require mandatory and voluntary periodical vehicle inspection services.

QACA has been actively involved in this process with the manufacturers and organizations since 1995 and offers all the necessary certifications or recognized training to meet these high demands. In addition to the products offered below, we also cater to special requests and provide solutions.

Our trained and accredited vehicle inspectors are professionally certified and experienced to check all customers’ vehicles accurately and thoroughly using the latest equipment and high-quality processes. QACA aims for high service efficiency to reduce downtime and ensure the best services possible for our clients to generate maximum customer satisfaction.

We offer two types of services:

  • Pre-Delivery Inspection (PDI)
  • Quality Improvement Procedure (QIP)

 

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PDI

Whether a last-minute issue or a tailored solution to solve Quality problems, QACA provides reliable & responsible solutions with a sustainable model. 

We support Component inspection through Pre-despatch Inspection Services (PDI) supporting various industries such as Automotive, Locomotive, Farm Equipment, Aerospace, White Goods and Construction Machinery.

Defects in manufacturing tend to have serious consequences and high costs. The manufacturing industry is very strictly regulated and has extremely high-quality requirements for all suppliers to prevent this risk. QACA provides parts inspections for its clients and customers either at OEM places or at the supply chain.

Our competent team of inspectors who have core engineering knowledge and practical experience are deployed at OEM and/or suppliers' locations or in the field for performing various required tests and inspections as per criteria defined by the customer.

We support the following commodities but are not limited to  

Why such PDI inspections are needed

  • • Unbiased approach
  • • Independent body
  • • Customisation in Service offering
  • • Qualified set of resources
  • • Cost-effective and efficient
  • • Flexibility
  • • Reduction in cost of poor quality
  • • Enhanced Reporting Capabilities

 

How we work

Stages of Inspection

Stage 1

  • 1. Cycle Time Study
  • 2. Work Instruction
  • 3. Check-sheet
  • 4. Training and Evaluation
  • 5. Skill Matrix
  • 6. Inspection
  • 7. Monitoring

 

Stage 2

  • 1. Collection of Quality data
  • 2. Categorization of data into Types of Defects
  • 3. Analysis of Root Cause Analysis and Corrective Action

 

Stage 3

  • 1. Actions Plan to be implemented by the Client and QACA to provide support for implementation.
  • 2. Reduction of defects through Consistency

 

We support the following industry sectors

  • 1. Automotive
  • 2. Locomotive
  • 3. Farm Equipment
  • 4. Aerospace
  • 5. White Goods Industry
  • 6. Construction Machinery
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QIP

QACA provides a structured approach to evaluating the performance of systems and processes, then determining needed improvements in both functional and operational areas with the help of subject matter experts.

 

 

Why we do

  1. Reduction in customer Complaints and Rejection
  2. Provide approach, Methodology and Roadmap to deliver “Reduction in customer complaints.
  3. Establish Quality standards / Limit samples in line with customer requirements.
  4. Incorporate critical Quality practices and robust Quality Gates to improve detection capability to prevent the defect from escaping into the market.
  5. Review Quality plan and guide supplier’s team to implement.
  6. Develop Customer-oriented key performance indicators and enablers linked with KRA to improve accountability.
  7. Train staff on tools and techniques of systematic problem-solving.
  8. Carry out reality checks on the shop floor through Audits, Conduct situational analysis to recommend the possible solutions.
  9. Hold joint reviews with the leadership team to promote course corrections.
  10. Develop and deploy a Sustenance system for sustained results.
  11. Release MIS for Reporting

 

We provide solutions with respect to

  1. Installing Quality Wall
  2. Ensuring Green Channel Supplies / Direct On-Line (DOL) supplies from the supply chain
  3. Initiating supplier improvement in products and processes
  4. New launch programs support in Inspections / Part development / PPAP
  5. Supplier Resident Engineers
  6. Supplier Quality Improvement Engineers
  7. Subject Matter Experts

 

We support the following industry sectors

  1. Automotive
  2. Locomotive
  3. Farm Equipment
  4. Aerospace
  5. White Goods Industry
  6. Construction Machinery
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Have you heard about the increase in demand for online certificate courses? During the pandemic, more than millions of people entered certification courses for upskilling and scaling their careers. People who are entering the job market are turning their gaze toward training certificates for specific skills

The growing demand for training certificates means that certificates have become one of the important considerations for freelance e-learning consultants. So, if you have been looking to upskill, get a hike or raise your career, then training certificate courses are the best way to do so.

Here are the top reasons why certification courses are important for professionals and learners.

Training Promotes Motivation

Just because a colleague is going for a training certificate course is not a reason for you to engage in training. But surely a certificate can improve your chances of promotion or getting a rise in your career. Sometimes it happens, a lack of motivation and engagement might lead to other unwanted outcomes- for instance, high dropout rates and poor application in the workplace.

Promotions and annual bonuses are some of the things that excite some learners. But when you balance these long-term awards with short-term wins, you might find that these are ineffective in motivating an individual for the long term. 

Training certificates can become a source of motivation for employees to achieve long-term goals. Certificate courses make learners realize that training is important and let them feel that their efforts are appreciated. With the help of training certificates, you can keep track of your own progress and developmental goals.

At the end of training courses, you get certificates that will enable the learners to commit to their training, and they are more likely to engage in the course until the end. 

Training courses help the employee climb the professional ladder

We all need recognition, and training courses provide many advantages for creating happy and productive workplaces. A training certificate course is a convenient and digital form of recognition that says, "Congratulations, you did it, and we are proud of you for completing the course successfully."

The importance of a training certificate course isn't just about planting a feather in the cap of the successful learner. Still, it is also a great self-expressive tool to tell your employers and colleagues about your professional development.

If you want to read this benefit, make sure that you take a training certificate course from a reputable organization to improve your credibility and reliability. You can share your success with specific hashtags on your social media profiles when you complete the course.

Training Courses provide credibility

If you want to stay ahead of the game, companies and individuals must continuously evolve by learning and adapting. This is why 67% of employees believe that you should continuously reskill yourself to stay in the career and remain proficient in the eyes of your organization. 

A training certificate is one of the best ways where employees can keep their skills up to date. You can incorporate certificates into your courses by taking up online or offline professional courses to improve your skill in your successive field. 

For your training certificate to be a valued source of credibility, you should pick up professional courses from premium learning organizations. Training services in India provide the best professional courses to help you gain instant credibility and upgrade your skill. 

Training courses help you achieve your thirst for education

Career growth and development isn't a straight or upward path anymore; instead, it means finding fulfilment in your chosen career. If you haven't found that fulfilment, it might lead employees to change their jobs or even industries throughout their lives.

Some people might think that picking up training means going back to college again. But nobody said anything about college because a training certificate course means that employees learn new skills in a new industry in a new job without ever having set foot on the campus. Important professional and relevant certificates can make your career in an exciting field.

 We have provided you with all the answers to why training courses are the best for professional learners. You can take advantage of the growing demand for training certificates by enrolling yourself in a reputed certifying body. Certificate programs can help you feel motivated, engaged, and confident in your professional status. Training courses can help you chase your dream career without going back to school. Since they have become so important, why not enrol in one?

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The International Automotive Quality Framework (IATF) 16949 is a quality management standard developed for the automotive sector. With the goal of standardising quality management across the automotive industry's supply chain, the International Automotive Task Force (IATF) created this framework. The Automotive Quality Management Standard (AQMS) is based on ISO 9001:2015 and adds requirements relevant to the automotive sector.

Significance of IATF 16949

IATF 16949's primary goal is to instil a mindset of constant refinement throughout the automotive supply chain. To accomplish this, we give attention to satisfaction of customers, enhancement of processes, and control of risks. Businesses are urged to proactively seek out and eliminate potential sources of quality problems by the standard.

Manufacturers like General Motors, Ford, and Chrysler require suppliers to have
IATF 16949 certification in order to purchase their products. Design, development, production, installation, and servicing of automotive-related products are all included in the scope of the standard. It's also used to check that a supplier's products and services are up to par with what's expected in the automotive sector by assessing the supplier's quality management system.

Components of IATF 16949 

Both the management system requirements and the technical requirements are outlined in the standard's main body. 
Topics like leadership, planning, support, operation, performance evaluation, and improvement are all part of the larger framework that must be met in order to meet the management system requirements. 
Topics like product design and manufacturing process monitoring are specifically addressed in the technical specifications.

Requirements to Attain Certification

Quality Management System creation is a crucial part of meeting the standards of the International Automotive Task Force 16949. (QMS). The Quality Management System (QMS) is an all-encompassing framework for describing how a business handles quality assurance and improvement. From the initial concept to the final product and ongoing maintenance, quality management encompasses it all.
Certification to the IATF 16949 standard requires an extensive evaluation process that not every business is prepared for. 
A certification agency will conduct an audit of the business' quality management system as part of this procedure. Documentation, processes, and results are all examined in depth throughout the audit.
To further ensure compliance with the standard, businesses must create and keep updated written procedures for all QMS-related tasks. Each step of these processes needs to be taken exactly the same way every time, and they need to be reviewed and updated frequently. In addition, businesses need to perform QMS internal audits to check for compliance and find ways to improve.

Gain the Benefits of IATF 16949 Certification

An IATF 16949 certificate from Quality Austria Central Asia proves that the company's internal procedures have been reviewed and found to be in accordance with the standard. Our approved certification bodies conduct audits in accordance with IATF 16949.

Contact us to learn more about the IATF 16949 certificate and its benefits. We also provide training for IATF 16949 course to professional candidates.

Read more:

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Quality control is an important activity in all industries-it and has gained a vital role in the automotive industry because each component required to build the car should be of the highest quality. Cars have to be more reliable since there are individuals' lives involved. As a car producer, you should invest in PDI to ensure that vendors and manufacturers provide you with the best components. In the automotive industry, there is very little room for error when it comes to safety and security.  

Why is PDI Inspection Important?

  • • In the automotive industry, quality control is necessary to ensure reliability and credibility. The process can help minimize the cost by ensuring less wastage and no parts are returned. At first, it may seem that investing in high-quality products is expensive. Still, when you compare the potential future cost of recalls or wastage, you may realize that PDI is advantageous to the organization.
  • • When you hire the services of reputed PDI inspection firms, you may find that targeted and specific independent inspections can help you fix the problem before the product is marketed to any manufacturers. This would help you to meet the required standards of the automotive industry.
  • • Quality control is a cumbersome and challenging process in the automotive industry because it ensures that every part and new model sold to the market built during the entire production cycle complies with standards.
  • • During the PDI inspection, prototype models are tested to find any mechanical problems to address the issues which need to be improved or changed.
  • • Prototype models are built and tested to find any mechanical problems or issues that need improvement or change. The design will be put into production, and quality control will be carried out on each vehicle after the prototypes have been inspected. Following the completion of the construction work, each car is inspected and tested for any additional issues such as fluid or air leaks or mechanical problems to ensure the vehicle has been correctly assembled.

Automotive parts Inspections

During the PDI services, visual inspections are conducted to look for any issues-ranging from looking for even the smallest defects that could cause accidents or expensive recalls. The cylinder head and block are visually inspected; the focus is on the oil boreholes, cooling channels, and oil lines. Also, brake components are checked, such as the master cylinder, brake calliper, fluid, brake discs, etc.

The quality of the automotive parts helps improve safety and usability, which decreases the risk of recall.

Pre-shipment inspections are crucial to detect any problems that could be spotted and eliminated. It helps in saving time and allows the production line to fix any errors or issues before the client receives the shipment.

Various aspects taken into consideration at this stage are-

Product Requirements: Matching the prototype to the drawings and client's specifications

Product Requirements: Matching the prototype to the drawings and client's specifications

Functionality: To ensure that the device functions properly.

Markings and Labeling: Accurate labelling must ensure conformity by a certified laboratory or on-site during the inspection.

Supervision is an important part of production, enabling suppliers to evaluate any problem and make relevant adjustments.

Some of the testing methods used in the PDI are:

  • • Chemical composition analysis
  • • Metallographic analysis
  • • Roughness of surface
  • • Coating thickness
  • • Magnetic powder inspection
  • • Hardness testing, tensile strength
  • • Yield strength
  • • Extensibility
  • • Ultrasonic flaw detection
  • • X-ray pressure resistance inspection
  • • Airtight test and more.

In the past years, the automotive industry has been grappling with issues of recalls. Vehicles are recalled because the vehicles are unsafe or do not comply with the standards and local emission requirements. Some vehicles also do not comply with the standards of manufacturing processes. PDI services help fix the issue and reduce the cost of sales due to brand image impact.

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An international standard known as ISO 9001 describes the specifications for a Quality Management System (QMS). In order to show their dedication to quality, many firms work to earn an ISO 9001 accreditation because it is widely appreciated and acknowledged in the business world.
The ISO 9001 standard outlines the requirements for a
Quality management system (QMS), and organizations that hold a certificate have been independently audited and found to be in compliance with these requirements.

ISO Certification Validity Online

The International Organization for Standardization (ISO) creates a number of standards for goods and services. The certification body must first be accredited by the national accreditation authority and then approved by the IAF in order to be granted an ISO certificate in India. 
An organisation that applies for ISO must adhere to the rules it has established. As a result, a company frequently asks an ISO specialist to assess its adherence to ISO standards. If a business conforms, the verifier issues an ISO certificate; if not, the company has time to rectify any compliance gaps before a certificate is issued. 
Service providers can produce their own ISO to avoid paying for a genuine ISO certificate. Because of this, a lot of clients want to know if their supplier is really in possession of an ISO certificate. Additionally, in order to ascertain renewal criteria, businesses may need to confirm their legitimacy.

Some businesses could misrepresent their certification status for ISO 9001 or have an expired certificate. There are various procedures you can take to verify an ISO 9001 certificate's authenticity.

  • Check the certificate's serial number
    Verifying the certificate number is the first step in confirming an ISO 9001 certificate's legitimacy. This is typically located on the certificate itself or on the website of the organisation. You can cross-reference the certificate with the ISO's online certificate database after you obtain the certificate number. You may find out if the certificate is legitimate and whether the company holding it is in good standing with the ISO by doing this.
  • Verify the use-by date
    Examining an ISO 9001 certificate's expiration date is a crucial additional step in the verification process. The validity of an ISO 9001 certificate is three years, after which it must be renewed. The organisation is not in conformity with ISO 9001 if the certificate you are looking at has expired and is no longer valid.
  • Watch out for the ISO symbol
    The ISO logo should appear on ISO 9001 certificates. This may be a quick and effective technique to confirm the authenticity of the certificate. It's crucial to remember that the logo must be in the appropriate format and must not be changed in any manner.
  • Verify the company's website
    Many businesses with an ISO 9001 certification will happily show it off on their website. This may be a quick and simple approach to confirming a certificate's authenticity. It's crucial to keep in mind, though, that just because an organisation posts a certificate on their website doesn't necessarily mean it is genuine. Contact QACA, the trusted ISO 9001 certification provider.
  • Get in touch with the certifying authority
    The best course of action is to get in touch with the certification organisation directly if you have any concerns regarding the validity of an ISO 9001 certificate. They will be able to confirm the legitimacy of the certificate and can provide you with more details about the company that owns it.

You may verify an ISO 9001 certificate's validity and the organisation that issued its sincere commitment to quality by following these procedures. However, it's important to remember that even companies having legitimate ISO 9001 certificates might not always adhere to the strict guidelines established by the standard. It's crucial to take into account other aspects as well, such as client feedback, and not just rely on ISO certification.

An ISO 9001 certificate can be a potent instrument for proving a company's dedication to quality. However, it's crucial to confirm the authenticity of the certificate by double-checking the certificate number, date of expiration, ISO logo and organisation website, and contacting the certifying authority. You may verify an ISO 9001 certificate's validity and the organisation that issued its sincere commitment to quality by following these procedures.

Contact Quality Austria Central Asia to get genuine ISO 9001 certification.

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